Elevate Quality Control with Real-time Data

Systematically track, analyze, and improve product quality, reduce defects, and enhance customer satisfaction

Core Quality Control Features

Quality Parameters Management

Define and monitor quality parameters by product and production process with alerts when values exceed limits

  • Customizable Parameters
  • Automatic Threshold Alerts
  • Product-specific Parameters

Quality Check Management

Manage scheduled or ad-hoc quality inspections, record results, and track in real-time

  • Scheduled Quality Checks
  • Mobile Quality Inspections
  • Real-time Results Tracking

Defect Management

Record and categorize defects, track by production batch, and analyze trends

  • Defect Classification
  • Defect Tracking by Production Batch
  • Defect Trend Analysis

Root Cause Analysis

Identify and analyze root causes of quality issues, develop corrections, and track effectiveness

  • Structured RCA Methodology
  • Corrective Action Tracking
  • Effectiveness Verification

Quality Check Monitoring

Monitor quality check results in real-time, see key statistics and trends in an easy-to-understand format

Total Inspections

187

{+15%} increase from last month

Pass Rate

98.2%

{+1.2%} increase from last month

Defect Count

23

%s decrease from last month

Date & Time Product Batch No. Inspector Status
22/05/2025 09:15
Product X-100
B-25052201
สมชาย วิศวกร
Passed
22/05/2025 10:30
Product Y-200
B-25052202
วิภา ตรวจสอบ
Minor Defects
22/05/2025 11:45
Product Z-300
B-25052203
สมชาย วิศวกร
Passed
22/05/2025 14:20
Product X-100
B-25052204
วิภา ตรวจสอบ
Rejected

Systematic Root Cause Analysis

Use systematic tools and processes to analyze root causes of quality issues, develop solutions, and track improvement results

Fishbone Diagram (Cause and Effect Diagram)

People Lack of Training Human Error Machines Equipment Wear Calibration Issues Methods Procedure Not Followed Inadequate Procedure Materials Poor Material Quality Incorrect Material Environment Temperature Humidity Measurement Inaccurate Tools Inspection Error Management Planning Issues Resource Allocation Defect Problem

RCA Steps

  1. Define the Problem
  2. Collect Data
  3. Identify Possible Causes
  4. Identify Root Causes
  5. Develop Corrective Actions
  6. Implement and Validate Solutions
  7. Update Procedures

Corrective Actions

Update Training Program

Assigned to: สมศักดิ์ ฝ่ายบุคคล

Improve Equipment Calibration

Assigned to: วิชัย วิศวกรรม

Revise Material Inspection

Assigned to: พิชัย ฝ่ายจัดซื้อ

Benefits Your Business Will Gain

Product Quality Improvement

Increase overall product quality by up to 25% through systematic parameter monitoring and inspections

Production Defect Reduction

Reduce production defects by up to 30% through root cause analysis and effective problem solving

Increase Customer Satisfaction

Elevate customer satisfaction with higher quality products, reducing returns and complaints

Start Improving Your Product Quality Today

Start using Smart Factory 360° and efficiently control your product quality